ESTONIAN ACADEMY
PUBLISHERS
eesti teaduste
akadeemia kirjastus
cover
Estonian Journal of Engineering
Performance Factory – a new approach of performance assessment for the Factory of the Future; pp. 42–57
PDF | doi: 10.3176/eng.2012.1.04

Authors
Noëlle Jufer, Daniel Patrick Politze, Jens Bathelt, Andreas Kunz
Abstract

Factories of the Future have to be flexible, adaptable and committed to shorter product life-cycles and varying demand patterns in order to be competitive. Thus, three essential activities – Monitoring, Optimization and (Re-)Design – are seen to become even more important and shall be supported. This work focuses on the Monitoring activity which aims at assessing the current performance of a factory. Monitoring activity is seen as a basis for strategic planning and decision making in the Factory of the Future. Unfortunately, traditional performance assessment approaches neither sufficiently consider the data related to flexible production nor provide enough support for their specific needs. Referring to this need, a new measurement and assessment framework, called Performance Factory (PerFact) and its current implementation state, is presented in this work. In addition, the Virtual Factory Framework Project (VFF) is presented. VFF is in line with the concept of the Factory of the Future and envisions the development of a Virtual Factory in order to support and improve the real factory. This in turn allows and promotes the application of PerFact by selectively assessing the real performance or the performance of planning scenarios.

References

  1. Leonard-Barton, D. Core capabilities and core rigidities: A paradox in managing new product development. Strategic Manag. J., 1992, 13, SI: Strategy Process, Managing Corporate Self-Renewal, 111–125.

  2. Jiao, J., Zhang, L. and Pokharel, S. Process platform planning for variety coordination from design to production in mass customization manufacturing. IEEE Trans. Eng. Manag., 2007, 54, 112–129.
http://dx.doi.org/10.1109/TEM.2006.889071

  3. Bessey, E., Bueno, R., Decubber, C., Chlebus, E., Goericke, D., Groothedde, R., Hanisch, Ch., Jovane, F., Mendonca, J., Paci, A., Westkämper, E. and Williams, D. Research, technology and development for manufacturing. In The ManuFuture Road – Towards Competitive and Sustainable High-Adding-Value Manufacturing (Jovane, F., Westkämper, E. and Williams, D., eds). Springer-Verlag, Berlin, Heidelberg, 2009, 89–121.

  4. Teresko, J. Planning the Factory of the Future. Industry Week, Factory Automation, 2008, Dec.,
22–24. (http://www.industryweek.com/articles/planning_the_factory_of_the_future_17749.aspx, retrieved on November 4, 2011.)

  5. Westkämper, E. The proactive initiative ManuFuture Roadmap. In The ManuFuture Road –Towards Competitive and Sustainable High-Adding-Value Manufacturing (Jovane, F., Westkämper, E. and Williams, D., eds). Springer-Verlag, Berlin, Heidelberg, 2009, 138–147.

  6. Weimer, G. Factory of the Future? Material Handling Manag., 2000, 55, 28.

  7. Sampson, B. Greener plants. Profess. Eng., 2010, 23, 19.

  8. Welber, I. Factory of the Future. IEEE Control Syst. Mag., 1987, 7, 20.
http://dx.doi.org/10.1109/MCS.1987.1105295

  9. Teresko, J. Preparing for the Factory of the Future. Industry Week, Factory Automation, 2007, Dec., 20–22. (http://www.industryweek.com/articles/preparing_for_the_factory_of_the_ future_15330.aspx, retrieved on November 1, 2011.)

10. VFF, Holistic, extensible, scalable and standard Virtual Factory Framework. www.vff-project.eu/, (FP7-NMP-2008-3.4-1, 228595), 2009. (Retrieved on November 1, 2011.)

11. Pedrazzoli, P., Rovere, D., Constantinescu, C., Bathelt, J., Pappas, M., Dépincé, P., Chryssolouris, G., Boër, C. R. and Westkämper, E. High value adding VR tools for networked customer-driven factory. In Proc. 4th International Conference on Digital Enterprise Technology, DET. Bath, U.K., 2007, 347–352.

12. Jain, S., Choong, N. F., Aye, K. M. and Ming, L. Virtual Factory: an integrated approach to manufacturing system modeling. Int. J. Operation Production Manag., 2001, 21, 594–608.
http://dx.doi.org/10.1108/01443570110390354

13. Pedrazzoli, P., Sacco, M., Jönsson, A. and Boer, C. R. Virtual Factory Framework, Key enabler for future manufacturing. In Digital Enterprise Technology (Cunha, P. F., Maropou­los, P. G., eds). Springer, US, 2007, 83–90.
http://dx.doi.org/10.1007/978-0-387-49864-5_9

14. Jackson, P. The management of performance in the public sector. Public Money and Management, 1988, 8, 11–16.

15. Kaplan, R. S. and Norton, D. The balanced scorecard: measures that drive performance. Harvard Business Rev., 1992, 70, 71–79.

16. Jarkon, J. G. The productivity paradox. Business Week, 1988, 100–108.

17. Gregory, M. J. Integrated performance measurement: a review of current practice and emerging trends. Int. J. Production Econ., 1993, 30/31, 281–296.
http://dx.doi.org/10.1016/0925-5273(93)90099-7

18. Weimer, T., Kapp, R., Klemm, P. and Westkämper, E. Integrated data management in factory planning and factory operation – an information model and its implementation. In Proc. 41st CIRP Conference on Manufacturing Systems. Tokyo, Japan, 2008.

19. Bacs, C. New datahandling and rapid virtual prototyping approach for mechatronic systems. In Proc. 15th International Conference on Engineering Design ICED07. Paris, 2007.

20. Ghalayini, A. M., Noble, J. S. and Crowe, T. J. An integrated dynamic performance measure­ment system for improving manufacturing competitiveness. Int. J. Production Econ., 1997, 48, 207–225.
http://dx.doi.org/10.1016/S0925-5273(96)00093-X

21. Ahmad, M. and Dhafr, N. Establishing and improving manufacturing performance measures. Robotics Computer Integr. Manufact., 2002, 18, 171–176.
http://dx.doi.org/10.1016/S0736-5845(02)00007-8

22. EFQM Excellence Model (European Foundation for Qualitiy Management). EFQM Publica­tions, Brussels, 2003.

23. Aguayo, R. Dr. Deming: The American Who Taught the Japanese About Quality. Simon & Schuster, New York, 1990.

24. Politze, D. P., Jufer, N., Bathelt, J., Kunz, A. and Wegener, K. AMOR – an agent for assisting monitoring, optimization and (Re-)Design in Factory Design. In Proc. 43st CIRP Conference on Manufacturing Systems. Vienna, Austria, 2010.

25. Constantinescu, C. and Westkämper, E. Grid engineering for networked and multi-scale manufacturing. In Proc. 41st CIRP Conference on Manufacturing Systems. Tokyo, Japan, 2008.

26. Politze, D. P., Bathelt, J. and Wegener, K. Function-oriented product descriptions in product development and factory planning. In Lecture Notes in Engineering and Computer Science: Proc. World Congress on Engineering and Computer Science, WCECS 2010. San Francisco, USA, 2010, 1168–1172.

27. Politze, D. P. and Dierssen, S. A. Functional model for the functions oriented description of customer-related functions of high variant products. In Proc. NordDesign. Tallinn, Estonia, 2008.

28. Jufer, N., Politze, D. P., Bathelt, J. and Kunz, A. Performance Factory – A new approach of performance assessment for the Factory of the Future. In Proc. 7th International DAAAM Baltic Conference “Industrial Engineering” (DAAAM10). Tallinn, Estonia, 2010.

29. Jufer, N., Daaboul, J., Bathelt, J., Politze, D. P., Laroche, F., Bernard, A. and Kunz, A. Performance factory in the context of mass customization. In Proc. 16th International Conference on Concurrent Enterprising. Lugano, Switzerland, 2010.

30. Bathelt, J., Politze, D. P., Jufer, N., Kunz, A. and Jönsson, A. Factory of the Future enabled by the Virtual Factory Framework. In Proc. 7th International DAAAM Baltic Conference “Industrial Engineering” (DAAAM10). Tallinn, Estonia, 2010.

31. DOROTHY, Design of CustomeR dRiven ShOes and multi-siTe factorY. www.dorothy. ethz.ch (FP7-NMP-2007-4.3.3-1, 213180), 2008. (Retrieved on November 1, 2011.)

32. Pandremenos, J., Georgoulias, K., Chryssolouris, G., Jufer, N. and Bathelt, J. A shoe design support module towards Mass Customization. In Proc. 16th International Conference on Concurrent Enterprising. Lugano, Switzerland, 2010.

33. http://www.dorothy.ethz.ch/Newsletter/DorothyNews_02.pdf, page 7, 2010. (Retrieved on November 1, 2011).

34. Politze, D. Strukturierung von Produktfunktionen auf Basis von Funktionsähnlich-keiten - Methodik zur Erstellung einer funktionsorientierten Erzeugnisgliederung. PhD Thesis, ETH, Zurich, 2011.

35. http://www.vff-project.eu/?p=495, RMP: Requirements Management & KPI Planning, VFF News # 3, page 10, 2011. (Retrieved on November 1, 2011).

36. http://www.fofdation-project.eu/Pages/Default.aspx Retrieved on November 1, 2011.

Back to Issue

Back issues